What are the advantages of welding positioner?How to judge the quality of the positioner?

In modern industrial production, the application of robots is very common, especially in welding operations, many production lines use welding robots, but only welding robots cannot complete all welding work, so welding positioners are generally equipped to make It becomes the external motion axis of the welding robot , so what are the advantages of using the Welding Positioner? How to judge the quality of the positioner when choosing?

I. Advantages of using welding positioner

Welding positioner is a special auxiliary equipment to realize welding automation. It is suitable for welding position of rotary work to obtain ideal processing position and welding speed. The specific advantages are as follows:

1. High precision: with RV reducer, the repeatability of the welding positioner can reach +0.1 mm.

2. High durability: The simple drive system can reduce the risk of failure.

3. Strong applicability: The main function of the welding positioner is to flip the workpiece during the welding process, so as to obtain a good welding position, which can meet the quality and appearance requirements of various welding parts.

4. Reliable operation: The base of the welding positioner is welded by thickened profiles and steel plates, and after annealing treatment, the quality and accuracy are reliable.

5. Strong adjustability: The welding positioner is driven by a servo motor, and the reducer adopts a high-precision reducer, with reliable precision and adjustable speed.

Although the welding robot has many advantages in using the positioner, these advantages are also based on the quality of the positioner. If the quality of the positioner selected is not reliable enough, it will not only fail to meet the production efficiency of the production line, but also may resulting in a decline in production quality.

II. The method of judging the quality of welding positioner

1. Check the flip drive

1) The inclined drive should be stable, not shake under the load, and the whole machine should not overturn. If the load exceeds 25kg, it should have the power drive function.

2) There should be a limit device to control the angle of inclination, and there should be an angle indicator.

3) The tilting mechanism should have a self-locking function and will not slide under load.

2. Check the rotary drive motor

1) The rotary drive motor should realize stepless speed regulation and can realize braking.

2) Within the range of rotational speed, the fluctuation of rotational speed should not exceed 5% when under load.

III. Other aspects

1) The welding positioner should be equipped with a conductive device to prevent the welding current from passing through the transmission parts such as bearings and gears. The resistance of the conductive device should not exceed 1mΩ, and its capacity should meet the requirements of the rated welding current.

2) The control part of the welding positioner shall be provided with a linkage interface for automatic welding.

Zhouxiang Enterprise

Specializing in the production of fiber laser cutting machines, handheld laser welding machines, laser tube cutting machines, tube-sheet integrated machines, robotic laser cutting machines, robotic laser welding machines, laser metal surface treatment equipment, production CNC cutting machines, H-beam production lines, prefabricated Construction production line, heavy steel intelligent automatic production line, box beam intelligent automatic production line, welding auxiliary machine, plate bending machine, bending machine, various welding machines, etc.

Zhouxiang manufacturing, professional quality, high precision, high speed.

Leading technology, stable quality, products sell well at home and abroad.

If you want to learn more about welding positioner, please contact us immediately:

https://www.beamweldingmachine.com/

Media Contact

Company Name: Wuxi Zhouxiang Complete Set Of Welding Equipment Co., Ltd

Contact Person: Katherine Wong

Email: Send Email

WhatsApp: +86-13812277313

Country: China

Wuxi Zhouxiang complete set of welding equipment plant is a famous China manufacturer of H beam Welding equipment. Our factory is located in Wuxi city, China---was established in 1991. The company has fixed assets of more than 20 million US dollars, a factory area of 100,000 square meters, and annual sales of more than 40 million US dollars.We have full control of production from steel plate delivery, through to site installation and commissioning,design and manufacture highly sophisticated heavy engineering machinery, our research and development weld centre also more than 100 engineering. Zhouxiang Complete Set of Welding Equipment Co., Ltd is a national high-tech enterprise, with China's national CCC certification, CE, TüV, GS certification, ISO9001 international quality system certification, etc. Main products of Zhouxiang plant: 1)H beam productions line: CNC control Flame/ plasma cutting machine .H beam assembly machine.H Beam Welding Machine.H beam flange plate straightening machine. H beam shot blasting machine.H beam End Face Milling Machine.H beam assembly-welding-straightening machine.Horizontal H beam productions line etc. 2)BOX column production line: Steel plate groove milling machine.Box column assembly machine.Box column welding machine.Box column electroslag welding.Box beam shot blasting machine.Box beam end Face Milling Machine etc. 3)Welding Rotator: Portable pipe rotator.Conventional rotator.Self-aligned welding rotator.Wind tower productions line etc.Anti-creeping welding rotato etc. 4)Welding Manipulator: Column and Boom .Platform welding manipulator 5)Welding Positioner: Tilting positioner.L type welding positioner.Head and tail stock welding positioner etc.